In the technical world, complementary interlocking refers to the optimal coordination and cooperation of different technical elements in order to create an efficient overall system.
Complementary gearing occurs when different components of a system are designed in such a way that they support and improve each other in order to achieve higher performance. This can be achieved, for example, through different tooth thicknesses or minimally different helix angles of the tooth flanks, different pressure angles of the tooth flanks or similar of individual gears. This ensures that tooth profiles and geometries are optimally matched to each other in gearboxes.
Complementary gearing is a precisely designed gear connection whose performance is ensured by carefully coordinating various parameters. Adjustable influencing variables such as the number of teeth, module and tooth profile enable individual adaptation to specific application requirements.
Profile modifications can be used to reduce noise and vibration, resulting in quiet and vibration-free performance. The tooth geometry is designed to enable low-friction engagement and even load distribution between the teeth. State-of-the-art manufacturing technologies such as CNC milling or grinding ensure tight tolerances and a precise fit of the teeth.
Continuous quality controls throughout the entire manufacturing process ensure compliance with the highest standards. Precise heat treatment methods optimize the hardness of the teeth and increase their wear resistance.
In addition, elasticity behavior and temperature resistance are taken into account to ensure stable performance under different operating conditions.
Source: Springer: Zahnradtechnik Evolventen- Sonderverzahnungen zur Getriebeverbesserung p.63 Karlheinz Roth